dome

He’s making a list and checking it twice..

Well.. checking it all the time, it seems.

I am of course talking about my R2-2DO list as I call it.

The list. The list of things that needs to be fixed for my droid to be considered complete, and I’m no longer building, but merely upgrading!

I do mix up things, from making things that are actually on the list, to finding things that are not, to things that I really should postpone to a much much later date, such as work for my secondary dome!

Anyway, I have done some progress, even though it is pretty small progress at that, since I don’t have that much time to build at the moment.

First off, I’ve received a couple of packages with cool things lately.

This is the aluminum data interface that you see R2 using all the time in the movies. Man, this thing is heavy! I wonder if I can actually use it in my styrene build, or if I will need to sell it to an all-aluminium junkie…

Some cables and random things for my forthcoming droid controller.. I have plenty of things that has arrived for this one, and orders for PCB’s and electronics on the way. Jameco wanted me to upgrade the shipping to an option that cost twice the value of the components inside. They claimed it would take 6-8 weeks for this to arrive. It took less than one week =) I’m glad I refused to upgrade! =)

Today, these goodies arrived! It is the battery harnesses from Guy that has arrived! I can now finally complete the battery boxes… if they were painted, that is.

I’ve had more things come in, but nothing major, yet. I will update with a few big posts about that droid controller later on!

I have actually done some work as well.. I’ve taken off all the blue panels from the head, and they are waiting for me to sand them here before I finally paint them in the proper color. The pie panels are still on the dome, however.

This box is where I keep the goodies. You can see a rubber PSI housing for my secondary dome, the paper tube that contains the data interface, some cables, both my horseshoes and other things that have been removed from the body for now.

This is interesting. While cleaning yesterday, I somehow found it appropriate to all of a sudden, out of the blue, drill holes into my secondary dome. I guess it comes down to me cleaning, found my hole saws and figured… why not =)

These have only been rough cut out of the dome. I will need to file to perfection later on. Man, sawing fibre glass really does create a LOT of dust!

So, that’s one thing off the list, but I figured I would need to do one more thing. This is really the last thing needed for the body before it is down to sanding the body down, prime it and apply bondo!

I’ve fixed my long doors for the front. When I originally made these, I just glued them in place with my melt glue gun, thinking that I’d fix this later. Well.. it is later. I pried them loose, I’ve removed the thick ribs on the back, made new, tiny ribs, sanded the back down to get all the ribs to the right size, added a back plate and glued it all together.

I’ve clamped both my doors back to back with a piece of 0.8mm aluminium in the middle in order to get them to set with the correct curve.

Well, that’s about it!

It felt good to do some styrene work again for a change. Score and snap, that’s just nice and easy!

The last thing I need to do, is to fix up my last battery box and do a bit of TLC on the body and skin, and it’s all going to be painted!

Speaking of paint, I can also mention that I’ve decided upon the main white colour, found a supplier in Sweden and placed an order for 5 cans of satin pearl white with 4 cans of primer!

Woohoo!

By |2016-12-06T00:01:15+01:00October 2nd, 2012|R2-D2|Comments Off on He’s making a list and checking it twice..

the small things

As I’m approaching a place where all this will culminate in painting the droid, I’ve been tweaking a few things here and there I have not been happy with.

I have actually been quite busy with a knee surgery (I’m fine, thanks for asking), but I’ve managed to continue working on the droid!

I spent two days going over the dome with some small fixes, rewiring the electronics, rehinging the door, and most importantly, moving the front PSI’s since they were a bit crooked, and also repositioning the rear PSI about 1 mm in order to make if fit proper!

Now the front panel sits a lot straighter. And no, that’s not weathering, but I will sure keep that in mind for hen I do weather my droid!

Back panel around the RLD is now positioned correctly.. The RLD was too much to the side, making this panel “hit the wall” of the dome, something I wasn’t too happy with.

Come to think of it, I probably made my droid *less* screen accurate by fixing the panels..

Then, I dremeled out the front PSI holder to twice the size for the PSI board:

To properly insulate the PSI when inserting it into the housing, I decided to make a shim out of 1mm styrene.

It all fits great into the front PSI holder…

What do you know, it even works!

This was then screwed into place inside the dome.

I removed all the blue panels for sanding and painting, so the dome now looks a lot less complete than just a few days before.

When rewiring the droid inside, I also found a better placement for the slip ring connector board. Small improvements, one at a time!

I’m also in the process of going over the body, gleing anything that looks like it could use an extra dab of glue, trying to seal up any tiny holes I find.

While waiting for some glue to set, I also mounted all the parts I had home fo the charging bay insert.

Tomorrow, I’m going to work on dome alignment. I have noticed I have some gaps around the edge when my dome is mounted. First step is to lower the dome about 1 mm by removing a few bolts and replacing them with thinner washers instead. Then I will need to make some shims out of 1mm styrene and “pad” the top of the frame in some places to make the skin nice and snug all around.

I’ve done a few other small things here and there, nothing really big, but a few things off my R2-2DO list crossed off!

Oh.. I also cleaned my small office/workshop, which was met by a big FINALLY from my fiancée…

By |2016-12-06T00:01:16+01:00September 29th, 2012|R2-D2|Comments Off on the small things

Things that go Bump in the night..

What what?

THREE updates in one day?

Oh my, really!

I found a bag of carriage bolts on my desk when rummaging around, and completely forgot that I had to add the Dome Bumps to my dome. That should have been on my R2-2DO list!

Well, no need to add that to the list *now* as it is already completed!

These are about 20mm in diameter, and the opening for the dome bumps is around 21mm. These are the best ones I have found so far, and even though the area around the bump could be slightly bigger, it will do nicely!

I started off by making a dome template, in order to get the hole centered..

I printed it out, used one of them to measure my carriage bolts, yes they would work great!

Two of them, I cut out and glued on to my done inside the holes using repositionable glue.

With these in place, I started off by making a mark, using a 2mm drillbit, and then my step drill, to make the holes 12mm.

I needed the holes larger than the bolt, as the carriage bolts has a square area closest to the head, and this needed to fit through the hole as well. Plus, with a slightly larger hole, I could adjust slightly if I was not exactly in the center…

R2’s poor head seems to be doomed to suffer. It is his lot in life.

After a bit of sanding, a quick test fit…

As you saw in the first picture of the bolts, I also purchased washers, that are big enough to go over the square portion of the bolts, and by using these as distances, it was only a simple matter of gently screwing these in place!

Something that annoys my esthetics, as that even though I managed to find the same diameter heads on the bolts, I failed in finding two of the same length…

Oh well, you can’t tell from the outside anyway =)

I think they look great! Of course, they need to be painted, but so does all my blue bits. They are the wrong colour, but that will be fixed… all in good time…

 

By |2016-12-06T00:01:21+01:00September 17th, 2012|R2-D2|Comments Off on Things that go Bump in the night..
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