Monthly Archives: February 2012

Skirt, dome, feet and skin work!

So..

Looking under the skirt…

A lot of time over the weekend has been spent with just going over fine details. Sanding, tweaking, that sort of thing. I did start proper work on the skirt two days ago, but nothing to really show for it, but as of now, I guess it is about halfway done.

I’m going to add inner walls to the skirt, to make it look nicer, even though it is only for myself… This piece needs a good sanding before I continue working on it.

 

We’re Domed!

Today, I actually got around to debarring and filing the tabs off all dome panels. They have been sitting in a box for a while, and since the cut in my hand (which was way worse than the image I posted) is preventing me from doing any advanced stuff, I spent a few hours in front of the tv filing away…

Once done, I had to test fit the rear Logic Display, and it needed a little extra filing to fit, but it fits like a glove now:

I still need to sand these to get rid of some of the bigger marks from the manufacturing, but that will be at a (much) later date .. ๐Ÿ˜‰

 

Footwork:

So, I had this idea of how I should attach the bolts that holds my main feet in place, and since I use foot shells that are hard to get off, and also slightly difficult to reach into, I decided to use T-nuts on one side, thus leaving plenty of room on the battery box side, and that being the only place I need to do anything on when attaching the feet!

Since the feet is such an important area, I really did not want to do something that would weaken them, but I still have 9mm of styrene on each side of the foot “trench”, so I think I should be good =) Can’t wait to try them out for real!

 

Legging it!

I just had to try … get a feel for what they will look like! horseshoes is the next area where I will start constructing after my skirt is done… I think… unless I actually make the second foot shell first. This will look so much better once I get the aluminium leg strut, that should arrive in a few days! I’m also thinking about having someone make me an aluminum version of the plate that the booster covers and leg struts rests upon.

Anyway, Since I had skinned my ankle all around, the resin tube that goes across the ankle is slightly too small, and I either need to scratch build one (easy) or dremel it up a bit. I’m leaning towards scratch building!

 

Thinking outside the Box

Yesterday, I also completed my arm boxes, and made some extra bulkheads inside the skin to stiffen up the utility arms are, and also to really hold up the LDP. I still have no idea how that will be fastened yet, but some ideas spring to mind. I may need to add something to my LDP build as well …

 

Skin Deep

The outer front skin is now glued in place, and should hopefully be taped well enough over night to fasten securely. I’ve already identified several areas where I will need to cut out more from the skin after they have set, but It’ll be fine, I’m sure.

Back outer skin will be glued tomorrow, but since I have no opening doors on the back side, I might go around a different route how to glue it in place… We’ll see =)

Me in “glue mode” .. Don’t want to get too much of them fumes… gives me a headache!

All in all, a good weekend, and I had a lot of fun just temporarily attaching the feet yesterday to get my droid on all three for the first time…

By |2016-12-06T00:01:54+01:00February 19th, 2012|R2-D2|Comments Off on Skirt, dome, feet and skin work!

Wheels on for the first time!

Since I had friends over tonight, I’ve only had time to work on fine details, and constructing my arm boxes.

During the evening I had to show off my R2 in its present state, this time I added the wheels for the first time ๐Ÿ™‚

Looks nice, eh? ๐Ÿ™‚
20120218-210833.jpg

By |2012-03-19T09:51:58+01:00February 18th, 2012|R2-D2|Comments Off on Wheels on for the first time!

Main ankles and shoulder hubs… and blood offering (again) ..

Hello!

So, I decided to finish off my main ankles and played around with attaching them to me legs. The ankles came out great, and I drilled and tapped for 4 x m6 screws on each ankle to fasten the ankles to the legs. When this is in place, the ankles are really secure and still =)

The legs starts to look recognizable as well!

I need to do a lot more work with the plates on top of the ankles, but I had to attach them for now, just to see what it will be like!

I took a short trip to the store since I needed to get more tape, and found this among the shelves.

I thought it looked interesting, bought a roll. I figured it would be perfect for my shoulder hubs!

About the hubs… I made two lovely, almost perfect shoulder hubs, but forgot to add the screws into it before attaching the skin around it. I had to cut it up at 4 places, fiddled to get the nuts and bolts inside, and wrapped it in a second layer of 1mm styrene. This means that my shoulder hubs are 2mm wider in diameter than official specs! How horrible! ๐Ÿ˜‰ Anyway, after wrapping them in aluminium tape and fastening them, this is how they came out:

Looks great, and it is real aluminium too!

A happy builder with a fully assembled leg with hub:

So, legs assembled with shoulder hubs… Time to attach them to the droid body!

Tiny R2 looking up at its bigger brother with great interest..

So much for the plastic, but what about how it looks with the dome?

Tiny R2 thinks the new droid is HUGE …

Just look at how nice the shoulder hub looks with the aluminium tape …

I know, I have only glued up the inner skins, but I still need to sand them a bit, and also sand the outer skins to get the openings nice and smooth before attaching them.

At least now it seems like I really have a droid!

Happy day!

Finally, no build is complete without a certain amount of blood sacrifice to your droid. Today, it was time for my second blood sacrifice. Definitely the worst one yet!

I don’t know how I will survive…

//Micke

By |2016-12-06T00:01:54+01:00February 16th, 2012|R2-D2|Comments Off on Main ankles and shoulder hubs… and blood offering (again) ..
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