Building one item at the time...

Center vent speaker holder

For a while I had this idea of making the bluetooth speakers I’ve got behind my center vents more accessible.

I came up with this idea that I would make a magnet-locked box that contained the center vents and the speakers that I could just pull out when I wanted to turn the speakers on or off.

A few nights ago I couldn’t sleep, and got up in the middle of the night and drew some makeshift blueprints. I needed a box with curved front, where I’d glue a 1mm piece of styrene that holds the center vents, and another outer skin piece, that would overlap on the area where I pull the box out.

I started with building the actual box that will contain the center vents and speakers.

This fits the speakers quite well, and at the moment I’ve got some styrene holding the speakers in place, but that will be replaced by pieces of velcro that will keep the speakers in place.

Plenty of room for the speakers and power cable through USB and the connection between the speakers.

It even looks good from the front with the center vents in place. The center vents are only placed there for now as I’m waiting for BobC’s aluminum center vents. Once they have arrived in a few weeks, they will be screwed in place from the sides with countersunk screws.

Only thing this needs at the moment is the front skin piece, the blue piece. It is cut out but I will not cut out the center vent holes until I get the actual vents that will be in place, so for now, it will not hide the small gaps on the sides when this has been slid into place.

So, after finishing the box, I decided to tear open the skin and remove the center vents and the supports. Scary stuff!

After cleaning out the center vent area, I glued some support pieces in place that will guide the box so it will sit still in place.

Sliding in the box… looking good…

… and finally in place!

Apart from this, which I’m quite happy with, I’ve also managed to sand and paint the dome panels one more time… They are now primed and ready for proper painting!

Woohoo!

By |2016-12-06T00:01:31+01:00June 13th, 2012|R2-D2|Comments Off on Center vent speaker holder

Paintjob started

After postponing the moment for a long time, i decided it was time to start painting my R2.

It is summer after all, and the smaller pieces can easily be painted on my balcony, so I started with the dome panels…

The inner dome has an area that will be visible but painted and I started eith this area. I cleaned the area to be painted properly to get rid of finger prints and other things that can cause the paint to not stick properly.

After that, it was time to gently spray thin layers until I had a thick coat of primer.

 

Once dry, I sanded the area with 400 grit sandpaper, and applied a second coat. This second coat will be treated with 800 grit sanding paper before applying the blue paint. Not too bad, eh?

 

Next up was the pie panels. These had already bedn polished to get the spinning lines to disappear, and after two coats they look great

I also experimented with the side panels. These have not been sanded, but I think that with two coats of primer and proper sanding, I may not need to treat them anything further.

Lastly, as a welcome surprise, I also received my Power Distribution Boards. One for me, and one for Sigge.

This just reminds me that I’ll need to redo my entire innards and electronics board…

By |2016-12-06T00:01:31+01:00June 12th, 2012|R2-D2|Comments Off on Paintjob started

Long time but no building…

Yes, I have been rather busy with other aspects of my life for a while.

In one months time, it is time for me to compete at the World Championships, and I’m going to read minds.

Yes, you can actually compete in entertainment! =)

I have cleaned up my temporary R2 workshop, and started soldering a second set of Teeces V3.1 logics for the second head, so work is progressing, even though it is rather slow =)

The next BIG step to get R2 finished, is to get my parts painted, and since I live in an apartment, it is not the easiest of tasks, but stay tuned, he WILL be finished this summer! 😀

By |2016-12-06T00:01:32+01:00June 10th, 2012|R2-D2|Comments Off on Long time but no building…
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